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Adds v4 parts to OHAI
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lucian151 committed Oct 4, 2024
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1 change: 1 addition & 0 deletions docs/diy-components/6A-power-supply-with-cord/index.md
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#
1 change: 1 addition & 0 deletions docs/diy-components/MGN12H-linear-rail-kit/index.md
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#
1 change: 1 addition & 0 deletions docs/diy-components/NEMA-17-stepper-motor 4-pack/index.md
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#
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# LumenPnP CP40 Nozzle` Set

## Purpose

The purpose of this work instruction is to document the assembly process for the LumenPnP CP40 Nozzle Set [`ASM-0001-05`]
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3 changes: 3 additions & 0 deletions docs/diy-components/datum-board-kit/img/Datum Board.png
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1 change: 1 addition & 0 deletions docs/diy-components/datum-board-kit/index.md
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#
19 changes: 19 additions & 0 deletions docs/diy-components/frame-kit/index.md
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# LumenPnP Frame Kit

## Purpose

The purpose of this work instructions is to document the assembly process for the `LumenPnP Frame Kit`.

## Instructions

- Create `frame-kit-bagged-component-set`
- Collect a `3x6-bag` and open it
- Collect 6x `corner-backet` and place them into the `3x6-bag`
- Collect 8x `rubber-feet` and place them into the same `3x6-bag`
- Seal the `3x6-bag` shut
- Collect a `boxed-6pcs-alu-extrusion-set`
- Tape or rubber band `frame-kit-bagged-component-set` to `boxed-6pcs-alu-extrusion-set`
- Adhere a `product-sticker` to `LumenPnP Frame Kit`
- Adhere a `build-number-sticker` to `LumenPnP Frame Kit`

!!!success "Set the completed `LumenPnP Frame Kit` aside for pack out"
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3 changes: 3 additions & 0 deletions docs/diy-components/gt2-belt-and-pulley-kit/img/IMG_0508.JPG
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3 changes: 3 additions & 0 deletions docs/diy-components/gt2-belt-and-pulley-kit/img/gt2-kit1.JPG
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3 changes: 3 additions & 0 deletions docs/diy-components/gt2-belt-and-pulley-kit/img/gt2-kit2.JPG
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3 changes: 3 additions & 0 deletions docs/diy-components/gt2-belt-and-pulley-kit/img/gt2-kit3.JPG
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30 changes: 30 additions & 0 deletions docs/diy-components/gt2-belt-and-pulley-kit/index.md
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# LumenPnP GT2 Belt and Pulley Kit

## Prepare Bagged Subassemblies

- Place 4x `gt2-idler-pulley` into a `2x3-bag` and seal it shut
![alt text](img/4pcs-idler-pulley.jpg)
- Place 4x `gt2-timing-pulley` into a `2x3-bag` and seal it shut
![alt text](img/4pcs-timing-pulley.jpg)
- Place 5m `gt2-timing-belt` into a `3x4-bag` and seal it shut
![alt text](img/5m-gt2-belt.jpg)
- Create 1x `z-belt-assembly`
![alt text](img/z-belt-asm.jpg)

## Package Subassemblies

- Gather the subbassemblies completed in the previous steps
![alt text](img/gt2-belt-pulley-layout.JPG)
- Place the subbassemblies into a `6x9-bag` and seal it shut

![alt text](img/IMG_0508.JPG)

- Adhere a `product-sticker` to the `LumenPnP GT2 Belt and Pulley Kit`

![alt text](img/gt2-kit1.JPG)

- Adhere a `build-number-sticker` to complete the `LumenPnP GT2 Belt and Pulley Kit`

![alt text](img/gt2-kit2.JPG)
![alt text](img/gt2-kit3.JPG)
7 changes: 7 additions & 0 deletions docs/diy-components/index.md
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# Introduction

This section of Opulo OHAI is dedicated to the various DIY components and kits we manufacture for LumenPnP.

## Build # Sticker Requirements

- Please be sure that each product produced has a Aligni Build # Sticker adhered
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3 changes: 3 additions & 0 deletions docs/diy-components/ring-light-set/img/Ringlight - Top.jpeg
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7 changes: 7 additions & 0 deletions docs/diy-components/ring-light-set/index.md
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# Packaged Ringlight Set

## Instructions

![alt text](<img/Ringlight - Bottom.jpeg>)
![alt text](<img/Ringlight - Top.jpeg>)
![alt text](<img/Packaged Ringlight Set.jpeg>)
3 changes: 3 additions & 0 deletions docs/diy-components/z-axis-linear-rail-set/index.md
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# Introduction

- Words would go here
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Expand Up @@ -14,12 +14,12 @@ Collect the required quantity of feeder parts from inventory and perform the fol
* Green LED already removed
* Shaft cannot be free-spin by hand
* Wire soldered to PCB correctly
* Connector end of wire is intact with no loose crimps
* Connector end of wire is intact with no loose crimps

* `peel-motor` [`MTR-00003-00`]
* Shaft cannot be free-spin by hand
* Wire soldered to motor leads correctly
* Connector end of wire is intact with no loose crimps
* Wire soldered to motor leads correctly
* Connector end of wire is intact with no loose crimps

* `drive-wheel-asm` [`ASM-0060-01`]
* `Shaft-collar-asm` is firmly attached to `drive-wheel-pcb`
Expand All @@ -32,23 +32,23 @@ Collect the required quantity of feeder parts from inventory and perform the fol
* Collect a scrap foam tray used in `drive-motor` shipments

<img style="height:500px;" src="img/feeder-part-kit-1.png">

* Cut the webbing out from in-between 2 pockets to create a larger pocket for the `drive-wheel-asm`
* It is OK to put 1x-3x `drive-wheel-asm` pieces in each pocket provided the `shaft-collar`

<img style="height:500px;" src="img/feeder-part-kit-2.png">

* Continue by packaging the tray with however many `feeder-part-kit` sets were ordered

<img style="height:500px;" src="img/feeder-part-kit-3.png">

* Cut the filled tray section out from the rest of the tray
* Just 1 order of `feeder-part-kit` is shown here, but this cutaway section can be bigger if additional sets were ordered by the same person.
* Cut the filled trays into a size that works well with the package you intend to use - you may not even need to cut the tray if enough `feeder-part-kit` sets were ordered!

<img style="height:500px;" src="img/feeder-part-kit-4.png">
* Package each `feeder-part-kit` into a `esd-safe-bag` before taping it closed

* Package each `feeder-part-kit` into a `esd-safe-bag` before taping it closed and **adhere a `build-number-sticker`**

<img style="height:500px;" src="img/feeder-part-kit-5.png">

Expand All @@ -61,21 +61,29 @@ Collect the required quantity of feeder parts from inventory and perform the fol
### Packaging 5+ Sets

* For orders of 5+ `feeder-part-kit` sets, it's OK to simply stack filled trays atop one another
* Just aim for a professional looking pack-out with trays sized appropriately for the box you use
* Just aim for a professional looking pack-out with trays sized appropriately for the box you use
* Adhere `build-number-sticker` -
* You only need to adhere the sticker that corresponds to the first SN and last SN consumed. For example if someone purchased 5pcs `feeder-part-kit` you would:

* Adhere sticker #1 and #5 (provided this is new sticker sheet) and draw a dash between the two stickers with a black marker

![alt text](img/build-stickers-5plus.png)

* Scrap stickers #2 through #4 by crossing them out with a black marker

### Packaging 50 Sets
When packaging 50 sets of `feeder-part-kit` use the following section for guidance. The images below show how to best package a 50pcs `feeder-part-kit` order.

* Cut up a `drive-motor`'s foam tray to fit in a `OPF-folder-box`
* There should be 17 double-wide pockets to hold `drive-wheel-asm`
* There should be 50 regular size pockets to hold 50x `drive-motor`

<img style="height:500px;" src="img/feeder-part-kit-17.png">
* Fill the `drive-motor`'s foam tray with components

* Fill the `drive-motor` foam tray with components
* Place a `drive-motor` into each of the 50x regular-size pockets, doing your best to tuck the cable in so it's not loose outside the pocket
* Place 3x `drive-wheel-asm` in each of the 17x double-wide pockets, giving the customer 50pcs + 1pcs (spare) in total

<img style="height:500px;" src="img/feeder-part-kit-12.png">

* Cut up a `peel-motor` foam tray to fit in a `OPF-folder-box`
Expand All @@ -93,8 +101,17 @@ When packaging 50 sets of `feeder-part-kit` use the following section for guidan
<img style="height:500px;" src="img/feeder-part-kit-15.png">

<img style="height:500px;" src="img/feeder-part-kit-16.png">

* Tape the `OPF-folder-box` shut
* Proceed with the pack-out process flow


* Tape the `OPF-folder-box` shut
* Adhere `build-number-sticker` -
* You only need to adhere the sticker that corresponds to the first SN and last SN consumed. For example if someone purchased 50pcs `feeder-part-kit` you would:
* Adhere sticker #1 and #50 (provided this is new sticker sheet) and draw a dash between the two stickers with a black marker

![alt text](img/build-stickers-bulk.png)

* Scrap stickers #2 through #49 by crossing them out with a black marker
* The resultant `build-number-sticker-sheet` would match the following image when this is done correctly

![alt text](img/build-stickers-bulk-when-done.png)

* Proceed with the pack-out process flow
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